The Process
Every competitor in the rotary flexible die industry uses secondary machine milling/sharpening. The Xynatech Process eliminates it entirely — producing a more precise folding carton die at lower cost.
The Difference
Xynatech eliminates every source of variability in the conventional process. The result is a die that's more accurate, more consistent, and longer-lasting than anything etched and machine/hand sharpened. Here's exactly how it works.
Why it matters: XynaCAD plots cutting geometry directly from your CAD file with micron-level accuracy. The result is the most precise starting point in the rotary flexible die industry.
Why it matters: Direct plotting eliminates the translation layer between design and plate. What XynaCAD generates is exactly what gets imaged — no approximation, no rounding, no human error.
Why it matters: Conventional dies require secondary machining to finish cutting lands — another mechanical step, another variable. Xynatech's etching produces finished lands directly. No competitor can replicate it.
The result: Xynatech ships dies after cutting the carton with a proof press. Every die is proven before it leaves the building. First-run accuracy no competitor can match.
Trade Secret: The complete Xynatech Process is held as a proprietary trade secret. Pierson Kang developed it over decades. No competitor can replicate it. The industry said it wouldn't work. It works.
The Industry Standard vs. Xynatech
The conventional flexible die process hasn't changed in decades. After chemical etching, competitors machine or hand finish mill their dies. Xynatech's pressure cutting process is fundamentally different: etched, not machined, with special profile cutting lands that compress paperboard to clean rupture. No land contact.
