The Process Products Folding Cartons About Contact
Die Cutting for Folding Cartons

More Impressions
Less Downtime
No Equal

Xynatech makes revolutionary pressure cutting dies specifically for paperboard folding cartons — pharmaceutical, cosmetic, food. No machine milling. No secondary shaping. Software plots direct to plate. Long lasting. Most accurate in the industry.

The Technology Order / Inquire
Rotary Pressure Cutting◆
No Machine Milling◆
Folding Carton Specialists◆
XynaCAD · Direct to Plate◆
Founded by Pierson Kang◆
Xynaroll · Xynaplate◆
Unmatched Quality◆
Willow Grove, Pennsylvania◆
Rotary Pressure Cutting◆
No Machine Milling◆
Folding Carton Specialists◆
XynaCAD · Direct to Plate◆
Founded by Pierson Kang◆
Xynaroll · Xynaplate◆
Unmatched Quality◆
Willow Grove, Pennsylvania◆
50+ years
of flexible die patents — the foundation the industry runs on
8–30pt range
Folding carton range — pharma, cosmetic, food, retail
0 sharpening
With our proprietary chemical etching — no secondary mechanical machining/sharpening.

The Founder

Xynatech
Has Been Here
Before.

Every flexible die used in label and stamp production anywhere in the world today runs on a process Pierson Kang invented. The magnetic cylinder. The etched flexible die itself. Multiple patents across more than 50 years — the foundation on which every competitor in the industry operates.

When Kang first developed those processes, the industry said it wouldn't work. He was right and they were wrong. He has now developed a new manufacturing process for rotary pressure cutting dies for paperboard folding cartons — eliminating mechanical milling entirely, with proprietary software that plots complex die geometry direct to plate. Plotting in minutes. No competitor can replicate it. The industry is skeptical. He has been here before.

Learn more

A Half-Century of Firsts

  • 1973Flexible die patented — the technology the industry is built on
  • 1984Stainless steel flexible die introduced
  • 1986Ceramic faced magnetic cylinder introduced
  • 1988Bi-level die produced for the first time
  • 1990Etched micro perforation die developed
  • 1991Etched sleeves for pressure cutting
  • 1997SOP Stamp patented · Programmable machined microperforations
  • 2000sPC flexible dies and cylinders for folding cartons
  • 2025The Xynatech Process — pressure cutting, direct-plot — launched
Pierson Kang
"They didn't believe the magnetic cylinder would work either. The companies that recognized it early built significant advantages on the back of that technology."
Pierson Kang · Founder, Xynatech Inc.

The Process

No Sharpening.
No Machining.
No Match.

Making a flexible die for small folding cartons has always required machine milling — mechanical machining that adds cost, time, and variability at precisely the scale where accuracy matters most. The Xynatech Process eliminates it entirely. The result is a more precise folding carton die, produced faster, with tighter tolerances and fewer rejects.

Learn more
Xynatech process
On run life
One customer reported several million impressions from a single Xynatech die. Pierson Kang's response when told: "I'm not sure I believe it." The dies are built to outlast anything currently available in the small folding carton market.

Products

Die Cutting
for Folding Cartons

Order / Inquire
Pressure Cutting Technology
The Technology
Pressure Cutting

Not a separate product — the design that makes both Xynaroll and Xynaplate perform. Flat cutting edges compress paperboard to rupture. No land contact. Supports reverse creases, embossing, braille, and microperforations.

How it works
Xynaplate mandrel
Flexible · Durable · Long runs
Xynaplate

Lightweight etched tool steel plates adhered to magnetic cylinders. Only 1-5 pounds per plate. Zero machine milling. Minimal storage footprint. Substantially better economics than conventional alternatives.

Learn more
Xynaroll mandrel and sleeve
Solid · Longest Life
Xynaroll

Fully etched, fully hardened tool steel for complex high-volume folding carton production. No cutting or scoring land machine/hand sharpening. The elimination of that step is what separates Xynatech from every other manufacturer in the market.

Learn more

Folding Cartons

Made for
Folding Cartons.
Nothing Else.

Folding cartons — pharmaceutical, cosmetic, food, retail — demand tighter tolerances than large format work. Xynatech's process was designed specifically for this application. The direct-plot process holds geometry that milled dies cannot produce accurately at small carton scale.

Learn more
8pt – 30pt Folding Carton Stock
The full range of small folding carton paperboard — pharmaceutical, cosmetic, food, and retail — on a single flexible die system.
Longest Run Life in the Market
One customer reported several million impressions from a single folding carton die. Pierson Kang's response: "I'm not sure I believe it." Make of that what you will.
Intricate Folding Carton Patterns
Complex geometry, tight radii, fine perforations, and multi-level scores held accurately at small carton scale.
Full Carton Feature Set
Reverse creases, bi-level creases, cut and crease, embossing, braille, microperforations, and easy-open features — all in one folding carton die.

Contact

Ready for
a better die?

Tell us about your folding carton application — press, paperboard weight, carton size, and run volumes. We review every inquiry personally.

Address
672 Davisville Road
Willow Grove, PA 19090
Phone
215-366-5268
Email
info@xynatechinc.com

Send an Inquiry

Tell Us About
Your Application

Press type, paperboard weight, carton size, and run volumes. The more detail you share the better we can help.

* Required

No file chosen
PDF, DXF, DWG, AI, EPS, SVG, PNG, or JPG

By submitting, you agree to our Privacy Policy and Terms of Service.